Pet -POY Yarn Production Line with Zwt1800 Automatic Winder

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Automation: Automatic
• Model NO.: ZWT1800
• Condition: New
• Production Continuity: Continuous
• Production Scope: Product Line
• Line: P1
• Denial: 75D-150d
• End: 12
• POS: 4
• Pitch: 1500mm
• Extruder: Φ120/25
• Transport Package: Wooden Box
• Trademark: jinrong
• Origin: China
• Production Capacity: 500set/Year

Product Description

PET -POY Yarn production line with ZWT1800 Automatic Winder
POYZWT1800

1. Design Basis
   1. Introduction

The PET POY spinning project start with the extruder and equipped with ZWT612-1800 High-speed winder.PET POYZWT612-1800.
  PROPOSAL AND CAPACITY OF THE PROJECT

1. 1. PROPOSAL

LINE	FINAL DENIER (DTY)	NO.OF HOLES (f)	POSITIONS	ENDS/POS.	LINES	OUTPUT MIN/DAY	OUTPUT MAX/DAY
P1	75d-150d	24-96	4	12	1	2.92 ton/day (DTY:75d)	5.83 ton/day (DTY:150d)
P2	75d-150d	24-96	4	12	1	2.92 ton/day (DTY:75d)	5.83 ton/day (DTY:150d)
						5.84 ton/day	11.68 ton/day

NOTE:  WORKING DAYS:       330DAYS

LINE	P1	P2
Denial (DTY)	75d-150d	75d-150d
End	12	12
Pos	4	4
pitch	1500mm	1500mm
Extruder	Φ120/25	Φ120/25
Refilter	2x1.95m^2	2x1.95m^2
HTM bolier	45KW/320L	45KW/320L
Spinning bean	2 pos/beam 2/	2 pos/beam 2/
Spinning pump	12x3.0cc/rev	12x3.0cc/rev
Spinning pump Qty	1	1
Spinneret	Φ90	Φ90
Quenching	Quenching chamber	Quenching chamber
Oil pump /pos /	12x0.12cc/rev	12x0.12cc/rev
Take up machine	Compact-lift tack-up machine
Pre-interlace	4sets-12ends	4sets-12ends
Godet(GR1/2)	2	2
	Φ160 x 160	Φ160 x 160 Φ160 x 160
Type of winder	ZWT612-1800
Winder QTY	4	4

2,Delivery Scope
Note:   (S)=supplied by the seller
(B)=supplied by the buyer according to the specifications of seller()
(Ba)=supplied by the buyer according to the drawings supplied by the seller()
Titer range.  DTY:P1/P2:75d-150d
  
No. of lines          2lines/2
Below photo is only for reference. .

No.	Name	Quantity	Description	Note
1001A	Extruder	2 sets	a. Type: horizontal :  b. Dia.of screw. : 120mm/25  c. Drive power: : 75kw d. Heating power: 54kw  e. Temp.Measuring:Pt100 f. A. C. Inverter speed regulation  g .Motor maker: china Simens  h. Output (max)=140kg/h	S
1002A	Measuring head	2 sest	a.Type: : jacket heating b.Design temperature:310ºC c.Design pressure:  Jacket:   0.2Mpa Melt pipe: 25Mpa	S
1003A	Melt Filter	1 sets	a.Filtration type: candle core b. Filtration area:2×1.95m^2 c. Filtration precision:≤25μ d. No. of candles:13×2,26 pc :13×2,26 f.Filter core: SUS304	S
1005	Polymer Pipe	2 sets	a. Heating type: jacket heating b.Design temperature: 310ºC c.Design pressure  Jacket: 0.2 Mpa  Melt pipe: 25Mpa d.Sensor for temp.and pressure	S
2000	Spin beam	4 sets	a. Gauge: : 1500mm b. No. of positions::2pos/set(2/) c. Heating: dowtherm system d. Design temperature:310ºC e. Design pressure: 0.2 Mpa f. Melt pipe design pressure on base of : before pump: 25Mpa after pump : 35Mpa g. Melt pump: freezing valve	S
2001	Support plate of spin beam	4 sets	Material: carbon steel	S
2002	Metering pump	8 sets	Spec::12x 3.0 cc/rev     Maker:Made in China	S
2003	Metering pump drive	8 sets	Drive: individual drive with support :() Type: vertical reducer: Motor power:1.5kw/1:43 Synchronous motor()	S
2004	Spin pump drive support	2 sets	Material: shaped steel	BA
2005	Spin pack	96+96 sets	Type: cylinder shape, bottom load :, Size of spinpack : Φ90 mm No. of ends: 1 end/spinneret :1/ Filtration: wire mesh and sand : Design pressure: 35Mpa 96 equipped , 96 as spare 96,96.	S
2006	Spinneret	96+96 sets	Type: Round type Size of spin pack:  Φ90 mm D/F: pending Maker: Made in China	S
2007	Dowtherm boiler	2 sets	a. Design temperature: :310ºC b. Design pressure: : 0.2Mpa c. Heating power: :45kw d. Volume: :320L e. Safety device: : rupture disc, safety valve electrical contact point pressure gauge and over-voltage breaking, with glass level gauge ,,,,.
2008	Quenching chamber	8 sets	a. Type: cross blowing b. Blowing area:1380mm*1430mm c. Locked insulating plate d. Air regulator: to control the air speed according the separate denier,	S
2009	Quenching chamber base	8 sets	Material : shaped steel base :	S
2010	Yarn duct	8 sets	a. Type: square b. Material: SUS	S
2011	Condensation tank	2 sets	Pressure gauge & PT100	S
2012	Pipes outside Machine	2 set	a.Such as cooling water, compressed air pipes and auxiliaries. :,	B
2013	Special parts for dowtherm system	2 sets	Such corrugated pipe, stop valves graphite washer, etc. ,,	S
2014	Oil spray device	8 sets	Oil jet system Ceramic content: 99% 12 pcs/pos.12/	S
2015	Finish oil pump	8 sets	Spec:12×0.12cc/rev Maker:Made in China	S
2016	Finish oil pump drive	8 sets	Drive power: 120w	S
2017	Oil tank	2 sets	1line/ oil tank With filter and float level	S
2018	Dowtherm pipeline	2 sets	1line/set; From boiler to spin beam, and beam to cooler: ,	S
2019	Extruder temp. Control cabinet	2 sets	a. Type: vertical, front door, b. Size: :800x600x2000mm c. Instrument: imported from Japan   OMROM&RKCtemperature meter              : d. Including Dowtherm boiler temperature control system inside	S
2020	Extruder pressure control cabinet	2 sets	a.Type: vertical, front door, b. Size::1000x600x2000mm c. Apparatus:  Yaskawa inverter: d. Alarming device	S
3001	Melt pump inverter control	8 sets	Control unit: individual control YASKAWA inverter	S
3002	Spin finish oil pump control	8 sets	Control unit:  individual control YASKAWA inverter	S
3003	Dowtherm boiler control	2 sets	SSR heating type together with #2019 item	S
3005	Spin pump switch box	8 sets	with liaison signals between floors	S
3006	Melt pressure sensor(after filtration) ()	2 sets	a.(PICA)GEFRAN (Italy) 0-35MPa b. With local displayer c. With socket	S
3007	Melt pressure sensor(before filtration) ()	2 sets	a.(PICA) () 0-35MPa b. With local displayer c. With socket	S
3008	Spin pack sensor	2 sets	0-40MPa Maker: CHINA	S
3009	Sensors for each heating area of extruder	2sets	a. (TICA)Pt100+RKC	S
3010	Measuring head temp. Sensor	2 sets	a. (TIA)Pt100+RKC	S
3011	Spin beam temp. Sensor	4 sets	Pt100    Lenth:500 mm+RKC	S
3012	Dowtherm boiler Sensor	2 sets	Pt100    Lenth:750 mm+RKC	S
3013	Dowtherm boiler Over heating prevention sensor	2 sets	Pt100   Lenth:1800 mm+RKC	S
3014	Discharge tank temp. Sensor	2 sets	Pt100   Lenth:500 mm+RKC	S
3015	Blowing disc leakage press.gauge	2 sets		S
3016	Ordinary cables	1 set	Power cablesFrom power station to TITA machine electrical control box.	B

,After service:
 After the equipment starts normal operation, the seller shall continuously pay attention to the equipment, within 12 months after the acceptance test of the equipment, In case any normal damages occur due to the quality problems of the equipment, the seller shall be responsible for repair or replacement of the damaged parts and all the costs shall be borne by the seller. Within one year after the acceptance test of the equipment, the seller will continuously pay attention to the equipment, offer their advice on correct operation of the contracted equipment.
Liaoning Jinrong Machinery Import and Export Co., LTD
Company Brief Introduction
Liaoning Jinrong Machinery Import and Export Co., Ltd. is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.        
Our company can undertake all kinds of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment are also available.
Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If the special specifications, materials and other requirements, we can organize the order to purchase, schedule production and rolling, to ensure supply.
Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.
Location :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province

Total Number of Staffs		585
Total Number of Managers		40
Total Number of Technical Staffs		160
Total Number of QC Staffs		15
Total Number of workers		310
Total Number of other staffs		60
Contact person	Mr .Su	Position	president
Tel	0086-412-8554538	Mobile	0086-13700125807
Fax		E-mail	dbgi689hsx@