Product Description
Continuous pyrolysis refining oil equipment tool for waste tires 50 Tons per day
I.Introduction to Equipment Scheme
The project is designed as a fully continuous operation, with a daily processing capacity of 40-50 tons per set, which means that one set can meet the requirements. The equipment covers an area of 10M * 55M meters per unit (including the feeding system operation area, slag discharge operation area, excluding tire crushing area, carbon black deep processing area, ineffective combustion chamber, and exhaust gas centralized treatment and emission area).
(1) Feeding system
The main raw materials for this project are waste tires, all of which are purchased externally. Part of the purchased waste tires have been crushed into rubber particles/powder, and some are in intact condition. The raw materials are stored in the raw material yard after entering the factory. During production, the crushed rubber powder/granule raw materials are directly fed into the XY-9 horizontal rotary environmentally friendly low-temperature micro negative pressure pyrolysis processor device through an automatic feeding machine; The intact waste tires are crushed into rubber particles by a waste tire crusher and then fed into the XY-9 horizontal rotary environmentally friendly low-temperature micro negative pressure pyrolysis processor device through an automatic feeder. The crushing of waste tires in this project adopts secondary crushing and primary rolling separation. After primary crushing, the size of the waste tire pieces is about 10cm, and after secondary crushing and rubber breaking, the size of the waste tire pieces is not more than 1cm. The steel wire and rubber are separated by rolling and magnetic separation.
2) Thermal decomposition treatment system
The waste tire rubber particles entering the pyrolysis furnace are heated indirectly using natural gas or fuel oil as a heat source under micro negative pressure. The waste tire rubber particles inside the pyrolysis furnace are pyrolyzed through heat transfer. When the temperature inside the pyrolysis kettle reaches 200 ºC or above, the three-dimensional network structure and large molecule rubber are pyrolyzed into low molecular weight hydrocarbon molecules (i.e. light component oil and gas), which are then released through the steam drum buffer and cooled in the condenser to separate the liquefiable part, thereby obtaining high-value clean rubber additives and other resource materials; Non condensable gas below C5, also known as synchronous gas, is buffered in a buffer tank before entering a gas purification tank to remove a small amount of particulate matter. The processed gas enters the heating base at the bottom of the processor and is used as heating fuel for combustion, serving as a heat source for a micro negative pressure pyrolysis furnace. This not only saves fuel energy but also does not pollute the environment.
(3) Gas processing system
The pyrolysis gas generated by the pyrolysis furnace is buffered and depressurized by the steam drum, and first enters the condenser for cooling. The liquefiable part is separated to obtain high-value clean rubber additives and other resource-based substances, which are stored in storage tanks for temporary storage and sold externally; The residual exhaust gas after condensation is mainly low-carbon hydrocarbon combustible gas (non condensable gas below C5). The non condensable gas is first buffered in a buffer tank and then enters a gas purification tank to remove a small amount of particulate matter. The processed gas enters the heating base at the bottom of the processor as heating fuel for combustion, serving as a heat source for a micro negative pressure pyrolysis furnace, which not only saves fuel energy but also does not pollute the environment; The flue gas generated after combustion enters the spray tower and mixes with the alkali solution pumped by the water pump (alkali solution is mixed in the water tank). At this time, the alkaline substances in the alkali solution react with the acidic substances in the flue gas to achieve the purpose of removing the acidic substances in the flue gas. After the flue gas is neutralized by acid and alkali, the recycled alkali solution flows back into the water tank to complete the desulfurization and dust removal treatment of the flue gas, and the cleaned flue gas is discharged externally.
(4) Slag removal system
After the pyrolysis is completed, the carbon black enters the water-cooled closed slag discharge device through the spiral discharge machine. The carbon black at the outlet of the slag discharge device is transported to the material bin by the centralized conveying equipment. The collected carbon black is loaded into carbon black storage bags and transported to the carbon black storage area. The entire production process is automated and connected through pipeline sealing, with a high degree of automation and environmental protection without pollution.
II. Introduction to Crushing Equipment: (For reference only, to be provided by the buyer)
Tire crusher:
Equipment usage
The tire crusher can crush tires below 800mm into tire blocks below 50mm at room temperature, and then process them into rubber powder and steel wire through a rubber powder and steel wire separator.
Equipment features
1. The equipment operates stably and quickly, with high-quality bearings, strong crushing ability, and high production efficiency;
2. Anti slip conveyor belt to prevent tires from falling off;
3. The blade is made of high-quality alloy steel, which has high strength, good toughness, and long service life;
4. Self protection system, automatically stops in case of problems during operation, protects the motor and extends its service life;
5. Central control system to ensure safe operation;
6. Easy to install, convenient to operate, and easy to clean and maintain;
7. Customize according to different customer requirements.
Parameters:
| No. |
Item |
Data parameters |
| 1 |
Applicable raw materials |
Waste tires below 800 |
| 2 |
product |
≤ 5cm or adhesive particles |
| 3 |
working form |
completely continuous |
| 4 |
Processing capacity (per hour) |
2-4 tons per hour |
| 5 |
Working pressure |
Atmospheric pressure |
| 6 |
noise |
≤85 |
| 7 |
Equipped with power |
112.1 kw/h |
| 8 |
total weight |
About 30 tons |
| 9 |
Installation area |
60 m2 |
III. Layout plan of the continuous tire cracking equipment factory area
IV. Overview of the Process Flow of XY-9-P Continuous Cracking Equipment
After the waste tires are crushed to a certain degree by the pre-treatment device, they enter the fully continuous pyrolysis equipment through the automatic feeding device. The fully continuous pyrolysis equipment continues to feed, and the raw materials enter the pyrolysis furnace and start to decompose. When the pyrolyzed tires reach the discharge hole, all pyrolysis is completed. The charcoal residue is discharged and collected through the high-temperature slag discharge system, and the oil and gas are cooled by the cooling device. All that can be liquefied are liquefied into oil and collected in the tank. Those that cannot be liquefied are purified by the device and enter the combustion chamber of the equipment as fuel for combustion. The smoke after combustion is discharged through the flue gas treatment system to meet certain standards. This project has no sewage or solid waste discharge, and is environmentally friendly and pollution-free.
V.Energy consumption of a single set of equipment
Waste tire crushing equipment: 1 set; (For reference only)
Single processing capacity: around 36-48 tons;
Single set floor area: 10M * 40M;
Single set total power: 287KW;
Single set of workers: 1-2 people/shift, three shifts
Thermal cracking production line: 1 set;
Single processing capacity: around 40-50 tons
A single set occupies an area of 10M * 55M;
Single set total power: 120KW
Cooling circulating water: 60-80m ³/h
Fuel or natural gas consumption: about 300kg or 300m ³ (used on the first day of operation, continuously operated for about 25 days, during which no external fuel is used)
Single set of workers: 1-2 people/shift, three shifts.
VI. equipment parameter
| No. |
Item |
Description |
| 1 |
Equipment model |
XY-9-P |
| 2 |
Raw material |
Waste tire |
| 3 |
Structural style |
Horizontal rotation |
| 4 |
Heating method |
Fuel oil/natural gas heating |
| 5 |
Dry distillation kettle size |
Φ2500*12000mm |
| 6 |
Daily processing capacity |
40-50T |
| 7 |
Oil yield |
40-50% |
| 8 |
Working pressure |
Micro negative pressure production |
| 9 |
Total power |
120Kw |
| 10 |
Cooling method |
Circulating water |
| 11 |
Transmission mode |
External gear ring transmission |
| 12 |
Installation method |
Integrated |
| 13 |
Noise |
≤85 |
| 14 |
Working form |
Continuous |
| 15 |
Total weight (MT) |
130 tons |
Company Profile
Liaoning JinRong Machinery Import and Export Co.,LTD,AnShan Ying Yat Trade Co.,Ltd, located in the northeast region of the largest steel industry city,it has the reputation of "the steel capital of the republic"--Anshan. The specific address is Qianshan West Road, Tiexi District, Anshan City, Liaoning Province. We always adhere to the customer first, with sincere service to impress customers, to "honest and trustworthy, customer first" as the principle, and in terms of products and to "quality-oriented, keep improving" as their own practice standards, and strive to provide customers with a full range of quality services at the same time, but also make the enterprise get long-term development. Machinery equipment production and processing machinery industry quality enterprises. The company mainly metallurgical equipment, with research and development, design, production, installation, commissioning, trial production, one-stop services. We mainly produce rolling equipment, continuous casting equipment and auxiliary equipment for steel mills.Wire, bar, strip, section steel and other long steel rolling production line equipment manufacturing and engineering contracting services. Full experience of steel production line general contracting service. Various mature steel rolling production lines can be customized according to user requirements, such as high-speed bar, high-speed wire, sectional material, H steel, strip steel, ordinary bar, ordinary wire, etc. It can provide process design, equipment manufacturing, equipment installation, equipment debugging, etc. of all equipment in the production line, shortening the production time for customers, improving market competitiveness faster, and creating economic benefits faster.
According to the actual needs of users, the annual output of our production line can range from tens of thousands of tons to more than one million tons; the rolling speed can range from 5m / S (or even lower) to 105m / S; the operation control ability of the equipment can range from manual auxiliary operation to fully automatic operation; the total investment of the project can range from millions of yuan to more than 100 million yuan, fully meeting the needs of users. Industrial automation equipment. In metallurgical industry, factory power distribution, electrical automation control design, metallurgical electrical equipment including high-speed wire, bar, strip and other DC speed control equipment, continuous casting automatic control system, blast furnace and converter automatic control system, etc.
The company has established many steel production lines, continuous casting and rolling high-speed bar production lines for many countries, and has rich experience in general contracting of steel production lines. Excellent after-sales service, products have been highly praised by users. The company produces and processes 2-high temper mill, 4-high reversing cold mill, 6-high reversing cold mill, 12 high mill, 3-continuous mill, 4-continuous mill, 5-continuous mill, hot rolling mill, finishing mill, straightener, pickling line, etc. Focus on the production of heavy-duty cold and hot rolling mills, hot rolling mills, wire rod mills, rebar mills, section steel mills, strip mills, H-beam mills, continuous casters, slab continuous casters, and billet continuous casters , Rectangular billet continuous casting machine, special-shaped continuous casting machine, ingot casting machine, various large riveting and welding parts, and various machining parts, various large castings, and various mechanical accessories, as well as making various furnaces for smelting. Blast furnace, converter, refining furnace, intermediate frequency furnace, electric arc furnace, submerged arc furnace, heating furnace, our equipment from smelting to continuous casting to steel rolling, continuous casting and rolling, equipped with dozens of large CNC milling and boring machines, 5m*16m, 3.2m *16m CNC gantry milling machine, four-axis vertical machining center, 6.3 M vertical lathe, 3.2m gear hobbing machine and more than 250 various metal cutting machine tools, with 200t, 100t, 75t, 50t, 32t and other bridge cranes. Riveting Welding and machining have become one of the machining bases with strong comprehensive processing capabilities. The company's mechanical equipment and leading turnkey projects are more favored and praised by customers all over the world.
Address: :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province
| Total Number of Staffs |
585 |
| Total Number of Managers |
40 |
| Total Number of Technical Staffs |
160 |
| Total Number of QC Staffs |
15 |
| Total Number of workers |
310 |
| Total Number of other staffs |
60 |
| Tel |
0086-412-8554538 |
Mobile |
0086-13700125807 |
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